Factory-direct helmet programs / EST. 2004

Motorcycle Helmet Manufacturing for Global Brands & Distributors

Since 2004, KC has supported importers, distributors and private-label brands with certified helmet options, OEM/ODM development and factory-direct bulk production.

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ECE 22.06 / DOT public reference filesSample support from 7 days when confirmed

01The factory partner

One factory for development, customization and repeat production.

Factory-direct motorcycle helmet manufacturer integrating R&D, mold development, injection molding, production, sales, and service. We support logo, colors, graphics, packaging and sample-based development when the project scope is confirmed.

Explore OEM/ODM

2004Manufacturing experience

20,000 sqmFactory space

6,000 pcsDaily capacity

190+Employees

02Helmet collection

Built for wholesale, distribution and private label.

Choose a product line, compare confirmed specifications and send KC a focused RFQ.

KC-FF

Full Face

Road, commuting, sport, private label, and certified wholesale programs.

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KC-FU

Flip Up

Modular helmets for touring, commuting, comfort-led channels, and private label programs.

Explore Flip Up

KC-HF

Half Helmet

Compact half helmets for cruiser, lifestyle, scooter, and wholesale programs.

Explore Half Helmet

KC-OR

Off Road

Motocross and outdoor riding helmets with custom graphics and bulk production support.

Explore Off Road

KC-OF

Open Face / 3/4

Open face line for city riding, scooter, retro retail, and flexible private-label supply.

Explore Open Face / 3/4

Nine-stage KC motorcycle helmet manufacturing process from injection molding to warehouse delivery

03Factory + OEM/ODM

Made to move from sample to shipment.

See manufacturing

R&DMould and product development

QCInspection and documentation support

BulkFactory-direct production planning

04Buyer-visible process

See what happens between brief, inspection and shipment.

KC's production, quality and dispatch evidence gives procurement teams a clearer starting point before a sample or bulk RFQ.

Production flow

From shell development to shipment

The production overview follows the main factory workflow: shell forming, finishing, visor preparation, decoration, assembly, inspection, packaging and delivery.

Injection molding Warehouse and delivery Review the process

Helmet quality inspection reference showing stability, penetration, wearing and document review checks

Inspection flow

Quality inspection and test review

Quality checks are reviewed against the exact model, market and order scope. Test names, records and certification documents must be confirmed before any public product claim or shipment release.

Stability check Document review Review the process

KC helmet cartons stored in the warehouse and loaded into export containers

Packing and dispatch

Warehouse, packing and container loading

A buyer-facing view of carton storage, pallet organization, container loading and dispatch preparation. Exact carton marks, quantities and shipping documents are confirmed for each order.

Warehouse staging Dispatch handover Review the process

05Market compliance

Certification capability with model-level confirmation.

ECE 22.06 / DOT options are reviewed against the exact model, market and documentation requirement.

01 ECE 22.06 Europe

ECE 22.06 public approval reference

Review buyer checks

02 DOT United States

DOT / FMVSS No. 218 model test references

Review buyer checks

06Reference documents

Evidence buyers can review before the RFQ.

View quality page

Associated-factory and testing references are shown transparently. Exact certificate holder, model mapping and market scope are confirmed with KC before any product claim or shipment release.

ISO 9001:2015 quality management system certificate for KC associated factory

Open document ↗

01 / Associated factory document

ISO 9001:2015

The certificate scope includes design and manufacture of sports equipment including motor vehicle and non-motor vehicle sports helmets.

ISO 14001:2015 environmental management system certificate for KC associated factory

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02 / Associated factory document

ISO 14001:2015

The certificate scope includes design and manufacture of motor vehicle and non-motor vehicle sports helmets and related management activities.

SGS test report for bicycle helmet sample

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03 / Testing reference

SGS Helmet Test Report

The supplied report identifies a bicycle helmet sample and references EN 1078:2012+A1:2012 testing.

ACT FMVSS No. 218 motorcycle helmet safety compliance test report

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04 / Testing reference

FMVSS No. 218 Test Report

The supplied report identifies motorcycle helmet model K5, size XL, and a safety compliance test for FMVSS No. 218.

07Buyer resources

Short guides for better helmet sourcing.

View all resources

01 / Certification

DOT vs ECE 22.06 Motorcycle Helmet Guide

Explain how certification requirements differ, why model-level certificate mapping matters, and what buyers should confirm before import or sales.

Read certification guide

02 / OEM/ODM

OEM vs ODM Motorcycle Helmet Manufacturing

Clarify the difference between logo customization, sample customization, ready models, and new model development.

Read OEM/ODM guide

03 / Wholesale

Motorcycle Helmet Wholesale Buying Checklist

List the product, certification, packaging, quantity, inspection, and documentation items buyers should prepare before requesting a quote.

Open checklist

Ready to shortlist models?

Send your helmet type, market and estimated quantity.

Aria can help confirm suitable models, certification direction, MOQ and next sample steps.

Request a Factory Quote