Manufacturing

From product development to repeat bulk production

KC combines R&D, mould development, injection moulding, assembly, inspection, packaging and service in one factory-direct workflow.

Development

Turn a brief into a sample

Share a ready model, logo, color, graphics or sample requirement. The team confirms feasibility, sample scope and timing before production.

Production

Plan repeatable supply

Factory capacity, packaging and inspection requirements are reviewed against the buyer's quantity and market plan.

Evidence

Review the production path

Use the process overview to understand the handoff from development to packaging and shipment.

B2B next step

Tell KC what your market needs.

Share the model type, certification, quantity and customization scope.

Start an RFQ
Factory evidence

From shell development to shipment

中文:从头盔壳体到出货

The production overview follows the main factory workflow: shell forming, finishing, visor preparation, decoration, assembly, inspection, packaging and delivery.

中文:生产流程覆盖壳体成型、表面处理、镜片准备、装饰、装配、检查、包装和交付。

Nine-stage KC motorcycle helmet manufacturing process from injection molding to warehouse delivery
From shell development to shipment / 从头盔壳体到出货
01

Injection molding

注塑成型

Helmet shell components are formed through the confirmed mold and material setup.

02

Shell polishing

壳体打磨

Surface finishing prepares the shell for paint, graphics and final appearance checks.

03

Visor hardening

镜片强化

Visor preparation and treatment are handled according to the confirmed model scope.

04

Spray paint

喷涂上色

The shell receives the agreed color system and surface finish.

05

Watermark and graphics

水转印与图案

Approved graphics, decals or watermark decoration are applied to the selected model.

06

Assembly

装配

Liner, visor, hardware, straps and other confirmed components are assembled.

07

Quality inspection

质量检查

Inspection points are reviewed before the approved units move to packing.

08

Packaging

包装

Units are packed according to the confirmed retail, bulk or private-label packaging plan.

09

Warehouse and delivery

入库与交付

Finished cartons are staged for shipment after quantity and packing-list review.

Shipping evidence

Warehouse, packing and container loading

中文:仓储、包装与装柜出货

A buyer-facing view of carton storage, pallet organization, container loading and dispatch preparation. Exact carton marks, quantities and shipping documents are confirmed for each order.

中文:展示纸箱仓储、托盘整理、装柜和出货准备。每个订单的箱唛、数量和出货文件以实际订单为准。

KC helmet cartons stored in the warehouse and loaded into export containers
Warehouse, packing and container loading / 仓储、包装与装柜出货
01

Warehouse staging

仓库备货

Finished cartons are grouped by model, colorway and order before loading.

02

Carton and pallet check

纸箱与托盘检查

Packaging, carton marks and pallet quantities are checked against the packing list.

03

Container loading

集装箱装柜

Cartons are loaded in an organized sequence for safer transport and easier receiving.

04

Dispatch handover

出货交接

The final shipment quantity and documents are reviewed with the buyer or forwarder.

Aria from KC
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